QUZHOU OUSTER HYDRAULIC PUMP MANUFACTURING PLANT

Core positioning of the production line 

This production line is the core carrier for the R&D and mass production of professional hydraulic pumps. It focuses on the large-scale production of high-precision and high-stability hydraulic pumps, covering the entire process from core component processing to finished product assembly and testing. It supports flexible production of multiple types of hydraulic pumps, including gear pumps, vane pumps, and piston pumps.

Precision Component Processing

Using CNC machining centers, high-precision grinders and other equipment, core components such as pump bodies, rotors, and gears are processed with micron-level precision. The matching gap error of components is controlled to be ≤0.005mm, laying a foundation for the efficient operation of hydraulic pumps.

Modular Assembly

Standardized assembly stations and error-proofing systems are adopted, following the process of "component cleaning → seal pre-installation → core component integration → pipeline connection". This reduces human errors and improves assembly efficiency by 30% compared with traditional lines.

Three-Step Performance Testing

Finished products must undergo "no-load test run → rated pressure test → durability cycle test" in sequence. The tests simulate actual working conditions to verify pump body sealing, pressure stability, and continuous operation life. 100% of unqualified products are reworked, ensuring the ex-factory pass rate is over 99.8%.

Automation Empowerment

Automatic loading/unloading robots and inter-process conveying systems are introduced, with an automation rate of 75% for key processes. It enables continuous production, with a daily capacity of 300-500 units (adjusted according to product type).

 Full-Process Traceability

Through the MES production management system, each product is assigned a unique traceability code, recording processing parameters, test data, and operators. This enables full-process tracking from "components to finished products" for quick location of after-sales issues.

Compliant Production

The production line strictly adheres to the ISO 9001 quality management system and international hydraulic industry standards (e.g., ISO 4413). Both raw materials and finished products pass third-party testing to meet the access requirements of major global markets.

QUZHOU OUSTER ODM BUSINESS MODEL

Product Design and Development

Our independent R&D team can design suitable gear pumps, vane pumps, piston pumps and other products for different application scenarios such as construction machinery, mining equipment, and agricultural machinery. It covers core dimensions such as "pressure regulation, flow control, and wear-resistant material selection" to ensure that product performance meets the strict standards of the customer’s industry (e.g., ISO 4413 hydraulic standard).

Customized Scheme Optimization

We support "lightweight modifications" based on existing mature designs (such as adjusting interface size, adding heat dissipation structure, and adapting to special working conditions), and verify the feasibility of the scheme through technical means such as CFD flow field simulation and fatigue strength testing to avoid customer trial-and-error costs.

Mass Production and Quality Control

Relying on the factory’s automated production line (75% automation rate for key processes), we achieve stable mass production of customized products; the whole process complies with the ISO 9001 system, and finished products must pass three rounds of testing: "no-load test → rated pressure cycle test → durability test" to ensure the ex-factory pass rate is ≥99.8%.

Core Advantages of ODM Service

• Cost Reduction: Customers do not need to set up an R&D team and directly reuse our design and production resources, reducing R&D costs by more than 60%.

• Cycle Shortening: With mature design solutions and rapid prototyping capabilities, the time from demand confirmation to mass delivery can be shortened to 30 days at the fastest.

• Scenario Adaptation: With years of experience in the hydraulic field, we can accurately match the working conditions and standard requirements of different countries and industries (such as EU CE certification, adaptation to high-temperature environments in Southeast Asia).

R&D Introduction of Hydraulic Pump Manufacturing Plant

Overview

• Positioning: A modern R&D platform integrating market research, design, prototyping, testing, and standardization

• Goal: Provide global customers with high-reliability, cost-effective hydraulic pumps and customized solutions

R&D Team & Capabilities

• Team Composition: Experts in hydraulic systems, mechanical design, materials engineering, and testing

• Design Capability: Using SolidWorks, AutoCAD, CFD for structural and flow analysis

• Process Capability: Mastering precision machining, heat treatment, and surface treatment technologies

R&D Process

. Requirements Analysis: Understanding customer application scenarios and technical specifications

. Concept Design: Comparing multiple solutions and conducting preliminary performance evaluation

. Detailed Design: Completing full set of drawings, BOM, and process documents

. Prototype Development: Rapid prototyping with strict quality control

. Performance Testing: Systematic testing and parameter optimization

. Mass Production Transfer: Process standardization and quality certification

. Continuous Improvement: Iterative optimization based on customer feedback

Testing & Validation

• Test Items:

◦ Flow, pressure, and speed testing

◦ Volumetric and overall efficiency measurement

◦ Temperature rise and thermal balance testing

◦ Durability and life cycle testing

◦ Noise and vibration measurement

◦ Environmental adaptability testing

• Equipment:

◦ Hydraulic test benches (0-40MPa)

◦ Precision data acquisition systems

◦ Environmental test chambers

• Standards: ISO 9001 quality management, ISO 4413 hydraulic standard

Product Range

• Gear Pumps: High-pressure, low-noise, high-efficiency series

• Vane Pumps: Low-pulsation, smooth operation, long-life design

• Piston Pumps: High-pressure, high power density, strong contamination resistance

• Custom Solutions: Special parameters and interfaces according to customer needs

Core Advantages

• Quick Response: 7-15 days from requirement confirmation to prototype delivery

• Technical Expertise: Years of experience in hydraulic field with rich application cases

• Cost Optimization: Material and process optimization for better cost-performance

• Global Service: Multilingual technical support and fast delivery system

R&D Achievements

• Patents: Multiple utility model and design patents

• Customers: Serving construction machinery, agricultural machinery, mining equipment, and industrial automation